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XADO-technology work can be
nominally divided into the following stages:
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Superfinish operation and final
grinding of XADO particles by the
microrelief projections
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Clearing up of the microrelief of the
contact spots of the mating
parts
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As is evidenced by practice, the special
form of XADO microparticles (microscales)
and appropriate additions to XADO
compound are capable to better clear up the
microrelief, than available detergents.
In the course of the microrelief
clearing a large quantity of previously
packed and lapped contaminants are being
dumped into the oil (products of
decomposition and deterioration of
lubricants). Too large quantity of these
can greatly affect the efficiency of the
tight hard-working. The oil need be
changed in this case.
XADO microparticles are apt to clear up
the microrelief practically from all
contaminants (additives, friction
modifiers, metal conditioners). If the cleaning
proceeds normally, in no more than 1 h
of the running-in of XADO compound one
can observe changes in the mechanism
performance.
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Hard working of XADO particles by
tight packing into recesses of the
microrelief of the contacting surfaces of the
parts
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-
standard lube
-
particles of contaminants
- metal particles
- XADO particles
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The above described operations of their
own result in more efficient wear
protection, than any standard lubricants
and additives can ensure. The heat
release at the surface is dramatically
reduced and the oil wedge, though
contaminated, is more effective.
Due to compact work-hardening there is
ensured a tight contact of XADO microparticles
and the corresponding additions thereto
with the metal of the near-surface
layer of the contact spot. In the
presence of catalysts and due to the energy
produced, there is initiated formation
of new crystals with more spatial
crystal lattice (Fig.6). The resulting
bulk of the crystals start to "lift" over
the surface of the contact spot and make
up for the wear. The remaining XADO
particles accumulate on the surface of
the forming layer and level it off.
The thickness of the layers is
proportional to the quantity of the particles,
work-hardened into the relief
microrecesses, and to the energy, released due
to friction and contact, i.e. is a
function of wear (Fig.7).
The layer thickness is regulated
automatically. As long as the friction and contact
energy exists, the layer keeps growing.
The growth results in compensation of
clearances, reduction of the energy
release on the surface. All this leads to
termination of the substitution reaction
and inhibits further growth.
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