Welcome to www.xado.com THE ONLY TECHNOLOGY IN THE WORLD, WHICH GIVES INCREASE IN WEIGHT TO WORN-OUT PARTS AND FULLY RESTORES THE GEOMETRY OF SUCH PARTS

GEL FOR REDUCERS AND GEAR BOXES
(THE PRODUCT IS CERTIFIED)

 

Major treatment results
  • compensation of wear;
  • decrease of gaps and increase of surface hardness of the working surfaces of tooth gears and worm gears (up to HV-500 kg/mm2), bearings of all types;
  • decrease of working temperature of the oil;
  • lower noise and vibration level;
  • restoration of worn-out surfaces up to 1.6 mm;
  • up to 35% energy savings.

Designed for restoration of all types of industrial reducers and gear boxes.

XADO-technology treatment procedures
for reducer of the processing equipment

It's necessary to keep the medium clean and avoid introduction of abrasive impurities which may cause the damage the working surfaces.

You may treat the reducers which have no macro-mechanical damages and not more than 70% worn.

  1. Prior to the treatment measure the main characteristics of the reducer:
    • vibration and noisiness;
    • temperature mode;
    • energy consumption;
    • dimensions of the tooth of the gear set.
  2. The measurements are taken at the constant moment of resistance on the input shaft of the reducer and fixed settings of the electric engine (current, voltage, revolutions).
  3. The full treatment of the reducer has 3 stages:
    1. The first stage includes the following operations:
      • Prepare XADO-gel for treatment of reducer
      • Pour the standard oil heated up to the temperature of 80oC into the separate bowl, add estimated amount of XADO-gel for reducers (3.0 ml of the gel for 1 l of the basic oil)
      • Stir thoroughly to obtain homogeneous mix
      • Turn off the reducer. Open access cover of the reducer, insert the prepared stuff directly onto he surfaces of the working mechanism. Close the cover, turn on the reducer.
    2. The second and the third stages of the treatment are made with 8 hour interval while the mechanism is working.
  4. After 350-400 hours of continuous operation, beginning from the first treatment stage, the treatment is considered over.
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