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BENEFITS FROM
IMPLEMENTATION.
ENERGY SAVINGS, RESOURCES SAVINGS
AND ECONOMIC EXPEDIENCY
In industry, treatment by XADO-technology
enables:
- for machine-tools:
- to take off wear and decrease gaps
in the rubbing pairs of bed slides,
gearboxes, shafts and spindle units;
- to restore the accuracy
characteristics of the machine-tool to the ratings;
- to decrease noise and vibration
level;
- to increase pressure and regulate
operation of the hydrosystem;
- to decrease energy consumption down
to 30%.
- for compressors of various types and
purpose:
- to take off wear and decrease gaps
in crank mechanisms (CM);
- to eliminate ovality and conicity in
reciprocating group;
- to restore worn-out surfaces up to
0,5 mm;
- to increase oil pressure;
- to decrease noise and vibration
level;
- to save up to 25% of electric energy.
- for industrial reducers, gearboxes and
transmissions:
- to take off wear, decrease gaps and
increase surface hardness of the work faces
(up to HV-500 kg/mm2) in
tooth and worm gears and bearings of all types;
- to decrease working temperature of
the oil;
- to decrease noise and vibration
level;
- to restore worn-out surfaces up to
1,05 mm;
- to decrease energy consumption down
to 35%.
- for industrial blowers and smoke
exhausters:
- to take off wear, decrease gaps
between shaft and bearing;
- to decrease noise and vibration
level;
- to restore worn-out surfaces up to
0,05 mm;
- to save up to 15% of electric energy.
- for oil pumps and all types of hydraulic
motors:
- to take off wear, decrease gaps and
increase surface hardness of the rubbing pairs (to 450
kg/mm2)
- to increase pressure and raise
efficiency;
- to decrease working temperature of
the oil;
- to restore worn-out surfaces up to
0,1 mm;
- to decrease energy consumption down
to 15%.
- for presses, hammers and dies:
- to take off wear and decrease gaps
of the guides;
- to increase pressure, decrease
working temperature of the oil and stabilize operation of
hydraulics;
- to restore worn-out surfaces up to
0,2 mm;
- to decrease energy consumption down
to 30%.
- for fuel equipment (high pressure fuel
pumps):
- to take off wear, decrease gaps and
increase surface hardness of the rubbing parts (up to 450
kg/mm2)
- to restore worn-out surfaces up to
0,05 mm;
- to decrease fuel consumption down to
15%;
- to stabilize operation.
- for rolling and rounding rolls:
- to take off wear and increase
surface hardness of the rubbing parts (up to 450
kg/mm2);
- for all types of bearings:
- to take off wear and restore worn-
out rubbing surfaces up to 0,02 mm;
- to increase surface hardness of the
rubbing parts (up to HV 500 kg/mm2);
For reconditioning of the said mechanisms the use of
XADO-technology enables in
addition:
- to significantly increase their lifetime
while operating under high temperatures (up to 300oC)
and tenfold while operating in aggressive medium;
- to change scheduled repairs for preventive
ones according to XADO-technology;
- to make repair and restoration works in the
normal operation mode (saving time and repair expenses ).
In automobiles transport, new parts of assemblies and
mechanisms gain unique wear
resistance after treatment according to XADO-
technology. The following results are achieved:
- for new motor
- 5% fuel savings
compared to the ratings;
- tenfold decrease of
CO and CH in exhausts;
(purification efficiency for CO -
24%, for CH - 88%), these data are obtained
while testing a new car with
catalyst;
- wear protection at emergency
oil leakage;
- lower requirements to the
oil quality and longer operation time between oil changes.
- for new transmission and
reducers
- up to 15%
fuel savings compared to the ratings, especially in
all-wheel drive cars.
After treatment according to the XADO-
technology, worn-out parts of assemblies
and mechanisms gain unique wear resistance, their normal
dimensions and geometry being
restored. The following results are achieved:
- for motor
- filling up gaps at the
cylinders;
- correction of ellipticity of
the cylinders and shafts up to the factory dimensions;
- equalization of compression
by the cylinders and bringing it to the ratings;
- fuel consumption as in a new
motor or even better;
- for transmission
- lower noise and vibration;
- restoration of geometry;
- healing and filling up
cavities.
- for hydraulic booster
- backlash reduction;
- no humming and roar.
- for bearings and equal angular
velocity articulated joints
- restoration of factory
dimensions at about 80% wear;
- no seizure of the unit;
- possibility to use in sandy
and other aggressive media.
The use of XADO-technology will make it
possible:
- To refuse from usual hardening treatments in
some cases;
- To change firm expensive alloys for usual
steel.
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